Automated unloading system designed for laser steel plate cutting machines
Laser cutting technology has leapfrogged ahead, but manual unloading still holds most shops back. Think about it: your laser can cut 10mm steel sheets in record time, but if an operator takes 5 minutes to unload and sort the parts, your machine sits idle—losing valuable production time. Add in the challenge of managing small batches (with dozens of material types and thicknesses) and the need to keep production flowing from order to next station, and manual handling becomes a critical weak link.
Today’s laser steel plate cutting machines are faster than ever—cutting more parts in less time, handling smaller batch sizes, and managing a wider range of material thicknesses. But here’s the catch: manual unloading can’t keep up. Every minute your laser waits for a worker to clear cut parts or sort skeletons is a minute of wasted productivity. Herochu’s Automated Unloading System solves this bottleneck. Built specifically for laser steel plate cutters, it slashes idle time, streamlines part handling, and integrates seamlessly with your existing setup—all starting at $8,900, fully customizable, and backed by CE, UE, and ISO 9001 certifications.
Why Automated Unloading Is Non-Negotiable for Modern Laser Cutting
Laser cutting technology has leapfrogged ahead, but manual unloading still holds most shops back. Think about it: your laser can cut 10mm steel sheets in record time, but if an operator takes 5 minutes to unload and sort the parts, your machine sits idle—losing valuable production time. Add in the challenge of managing small batches (with dozens of material types and thicknesses) and the need to keep production flowing from order to next station, and manual handling becomes a critical weak link.
Herochu’s system fixes this by taking over the “downstream” work that slows you down. It doesn’t just unload parts—it does so with precision, speed, and consistency, ensuring your laser cutter runs at full capacity. Whether you’re dealing with thin gauge steel or thick plates, small batches or high-volume runs, this system keeps your workflow moving—no more waiting, no more bottlenecks, no more human error.
Technical Specs That Deliver Reliable, Heavy-Duty Performance
Herochu’s Automated Unloading System is engineered for the demands of laser steel plate cutting—with specs that solve real-world shop challenges:
Size Flexibility for Every Workshop
No two laser cutters are the same, so we built the system to fit your setup. It supports popular laser machine sizes: 3015mm, 4015mm, 4020mm, 6015mm, 6020mm, and 6025mm. Whether you’re running a compact 3015 cutter or a large 6025 model, the system integrates without rearranging your shop.
Heavy-Duty Capacity for Steel Plates
Steel plates are heavy—and your unloading system needs to handle that. Herochu’s system offers 3T or 5T load capacity per layer (choose based on your material weight), with 8 to 13 floor layers available. That means you can stack dozens of cut parts or skeletons without worrying about system failure. The heavy-duty frame is built to withstand daily use, even with maximum loads—no bending, no wear, no downtime.
Speed That Matches Your Laser
Your laser cuts fast—your unloading system should too. The system’s vertical lifting speed hits 9m/min, and inlet/outlet speed reaches 12m/min—fast enough to clear cut parts before your laser finishes the next sheet. No more waiting for the system to catch up: by the time your laser completes a cut, the unloading mechanism is ready to move parts out, keeping the machine running nonstop.
Smooth, Precise Movement
Rough handling can damage cut parts or throw off your laser’s alignment. Herochu uses a linear guide rail + chain drive system, paired with chain transmission, for smooth, consistent movement. There’s no jerking, no vibration—just precise part handling that preserves cut quality and protects your machine. Whether you’re unloading delicate components or heavy steel plates, the system moves with the care your parts deserve.
Optional Plate Support for Custom Needs
Every shop has unique parts. That’s why we offer optional plate support—customizable to the size, shape, and weight of your cut steel plates. Need extra support for thin, flexible sheets? Or a more robust setup for thick, rigid plates? We’ll tailor the support to your needs, ensuring parts stay stable during unloading.
How Herochu’s System Fits Into Your Automation Workflow
Herochu’s Automated Unloading System isn’t a one-size-fits-all add-on—it’s designed to work with the way you operate. We’ve aligned it with the four key laser cutting automation setups used by shops today, so you can integrate it seamlessly:
1. For Shops with Automatic Loading + Manual Unloading
If you already have an automatic loader (like a gantry with a vacuum lifter) but still rely on operators to unload, Herochu’s system fills the gap. It takes over unloading duties: as soon as your laser’s table exits (most machines have two tables for concurrent cutting), the system moves in to clear cut parts or skeletons. This eliminates the “wait time” where your laser is ready to cut but the table is occupied—turning concurrent operation into nonstop production.
2. For Shops Unloading Complete Cut Sheets (Sheet + Skeleton)
Some shops unload the entire cut sheet (parts + skeleton) onto a pallet for later sorting. Herochu’s system works with comb-style unloading: it gathers the full sheet, moves it to a pallet, and even offers the option to remove the skeleton (leaving only parts). Add a conveyor belt, and the system can slowly move the sheet to an operator for sorting—keeping your laser free to cut.
3. For Shops That Need Sorting + Stacking
If you need to sort parts by size, shape, or order, Herochu’s system can integrate with vacuum or magnet grippers. After unloading, the gripper sorts parts and stacks them on designated pallets—no manual sorting required. Pair this with automatic loading, and you get a fully streamlined workflow: raw material in, sorted parts out, with zero human intervention.
4. For Shops with Clamp-Held Sheets
Some laser cutters hold sheets in clamps (like a punching machine) and evacuate parts through a table hatch or vacuum lifter. Herochu’s system syncs with this setup: it catches parts as they’re evacuated, moves them to pallets, and keeps the evacuation process flowing. No more parts piling up on the floor or operators rushing to clear the hatch—just smooth, continuous unloading.
The Benefits That Transform Your Bottom Line
Automated unloading isn’t just about speed—it’s about making your entire laser cutting operation more profitable. Here’s how Herochu’s system delivers:
1. No More Laser Idle Time
The biggest win? Eliminating the wait for unloading. For example, if your laser cuts a 10mm steel sheet in 2 minutes but an operator takes 3 minutes to unload, your machine sits idle for 1 minute per sheet. Over a shift, that’s 30 minutes of lost production. Herochu’s system cuts unloading time to seconds, so your laser runs at 100% capacity.
2. Lower Labor Costs
You don’t need a dedicated operator for unloading anymore. Your staff can focus on higher-value tasks—like quality control, machine maintenance, or order management—while the system handles the repetitive work. Over time, this cuts labor costs and reduces the risk of worker fatigue (a common cause of errors in manual unloading).
3. Consistent Quality + Less Waste
Manual unloading leads to mistakes: parts get bent, skeletons get damaged, or components get mixed up. Herochu’s system handles parts with precision, reducing damage and ensuring parts are sorted correctly. That means fewer scrapped parts, less rework, and more consistent order fulfillment.
4. Easy Integration with Existing Setups
You don’t need to replace your laser cutter to automate. Herochu’s system is customizable to your machine’s size, table type, and workflow. Whether you have a 3015mm cutter with two tables or a 6025mm model with clamp-held sheets, we’ll tailor the system to fit—no major shop renovations required.
Why Choose Herochu’s Automated Unloading System?
Certifications matter when it comes to industrial equipment—and Herochu’s system is CE, UE, and ISO 9001 certified, so you know it meets global standards for safety, reliability, and performance. But beyond certifications, here’s what sets us apart:
- Affordability: Starting at $8,900, it’s a low-cost way to boost productivity—especially compared to full automation lines that cost tens of thousands more.
- Customization: We don’t make you adapt to the system—we adapt the system to you. From plate support to integration with your loader, every detail is tailored to your shop.
- Durability: Built for steel plate cutting, the system is tough enough to handle daily use, heavy loads, and harsh shop conditions (it works in temperatures from -10°C to 45°C, just like our other automation solutions).
Ready to Stop Wasting Laser Capacity?
If your laser cutter is faster than your unloading process, it’s time to upgrade. Herochu’s Automated Unloading System turns idle time into production time, cuts labor costs, and keeps your workflow smooth—all for a starting price of $8,900.
Contact us today to discuss your needs: tell us your laser machine size, the type of steel plates you cut, and your current unloading workflow. We’ll customize a system that fits your shop, integrate it with your setup, and help you start getting more from your laser cutter. With Herochu, automated unloading isn’t a luxury—it’s the key to keeping up with modern laser cutting demands.
Q1: What steps should I take to start the procurement process?
You may get in touch with our backend technical staff first. Based on your specific parameters, we will formulate a suitable technical solution and provide a quotation. Alternatively, you can leave your contact details—such as WhatsApp, WeChat, or email address—and our professional sales team will reach out to you proactively.
Q2: How can I inform you of my need for suitable shelves?
You can share key information with us, including the type of items you plan to store on the shelves, the dimensions of those items, the quantity of shelves required, and any other specific details you have. With this information, we will develop a professional solution tailored to your needs. If you prefer, you can also leave your contact information, and our specialized team will contact you to address your questions.
Q3: Should I choose a loading robotic arm or an integrated loading and unloading system?
To determine the right option, two key factors need to be considered first:
- The table size of your laser cutting machine must meet the matching requirements for the equipment.
- We need to know your specific loading method—whether it is a board rack, exchange platform, or material warehouse.
For a more accurate recommendation based on your specific needs, please leave your contact information, and we will provide targeted service.
Q4: Do you offer on-site installation and debugging services?
Yes, we do. We can dispatch professional technicians to your factory to carry out on-site installation and debugging of the robotic arm, and we will continue working until the equipment completes a successful trial operation. Our team has provided such services in many countries, including South Africa, the United States, Russia, South Korea, Qatar, Egypt, Lebanon, and Mexico.
Q5: What measures do you take to ensure product quality?
We have a comprehensive quality assurance system, supported by the following key measures:
- A team of over 40 technical engineers, with professional mechanical engineers responsible for debugging equipment and resolving any technical concerns.
- A dedicated quality inspection department that strictly adheres to ISO9001 quality standards, ensuring all products meet the required quality specifications.
- Professional CE certification, which guarantees smooth export procedures for our products to global markets.
- Mandatory load testing for all equipment before shipment, ensuring the structural safety and operational stability of each product.
Q6: Where is your factory situated?
Our factory is located in Jinan, Shandong Province, China, specifically at No. 10 Industrial Park, Jiyang Street. It features a modern, standard workshop covering an area of 10,000 square meters.
Q7: How can I verify your company’s strength?
We offer two convenient ways for you to assess our company’s capabilities:
- We can arrange a video tour of our factory, allowing you to remotely view our production environment and facilities.
- We warmly welcome you to visit our factory in person for an on-site inspection.
Q8: What type of company are you?
We are Jinan Constant Storage Machinery Manufacturing Co., Ltd., a high-tech enterprise that integrates research and development, production, sales, installation, and after-sales service. Our core product range includes intelligent sheet metal material warehouses, drawer-type sheet metal shelves, telescopic cantilever shelves, servo swing arm manipulators, gantry loading and unloading manipulators, fully automatic loading and unloading systems, and heavy-duty sheet metal and pipe storage shelves. Equipped with a professional technical team and advanced production equipment, we are committed to providing high-quality, high-performance mechanical products and customized solutions to customers around the world.
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