Intelligent Loading & Unloading System for Efficient Storage of Bars and Tubes
Herochu Mechinery
Handling metal bars and tubes—whether steel, stainless, aluminum, or alloy—has long been a bottleneck in workshops due to their length, weight, and susceptibility to damage during manual handling. Our Intelligent Loading & Unloading System for Efficient Storage of Bars and Tubes redefines this process by merging heavy-duty engineering with smart automation, enabling seamless, high-throughput management of linear stock materials.
At its heart, the system is a vertical tower-type storage unit built to accommodate standard lengths from 6 to 9 meters, with structural integrity to support 3 to 5 tons per layer across 8–13 configurable floors. Unlike conventional horizontal racks that sprawl across the shop floor, this vertical design leverages unused overhead space, freeing up to 70% of ground area for production machinery or logistics movement.
The system operates via a dual-motion mechanism: linear guide rails ensure smooth horizontal movement, while a chain-driven transmission system powers vertical lifts. This combination delivers 9 m/min vertical speed and 12 m/min inlet/outlet velocity, allowing rapid access even during peak production shifts. Each drawer or shelf extends fully, presenting the entire bundle of bars or tubes at ergonomic height—eliminating bending, climbing, or risky crane maneuvers.
A key innovation lies in its adaptive profile support system. Users can select from multiple support arm types—V-shaped, flat, grooved, or padded—depending on whether they’re storing round tubes, square bars, hexagonal rods, or irregular sections. This prevents rolling, scratching, or warping, preserving material integrity from storage to machining.
Integration is seamless. The gantry-style loading/unloading unit works in concert with your existing material handling equipment—overhead cranes, robotic arms, or conveyor belts. Optional IoT sensors can monitor inventory levels in real time, sending alerts when stock falls below threshold or when maintenance is due. The control panel supports multi-language interfaces and can be linked to factory-wide digital ecosystems for predictive logistics planning.
Automatic Storage System for Aluminum Profile Up to 8.9 Meter
As both a manufacturer and certified supplier, we enforce strict ISO-aligned quality protocols. Every weld, motor, and sensor is validated under simulated load conditions. We also offer custom sample builds so clients can test compatibility with their specific bar diameters, bundle weights, or facility layouts before committing to full installation.
Local after-sales service is another differentiator. From commissioning to routine maintenance, our regional technicians ensure minimal downtime. Spare parts—including chains, guide blocks, and limit switches—are stocked locally in key markets, guaranteeing response within 48 hours.
Industries such as oil & gas piping, structural steel fabrication, bicycle frame manufacturing, and hydraulic cylinder production have reported 30% faster material retrieval times and reduced workplace injuries after adopting this system. It’s especially valuable in JIT (Just-in-Time) environments where precise, on-demand access to raw stock is critical.
Ultimately, this isn’t just a storage rack—it’s an intelligent material flow orchestrator. By automating what was once a labor-intensive, error-prone task, the Intelligent Loading & Unloading System for Bars and Tubes empowers factories to operate smarter, safer, and more competitively in today’s fast-paced industrial landscape.
Automatic Storage System for Aluminum Profile Up to 8.9 Meter
Below are answers to common questions from customers exploring our industrial storage systems for sheet metal, bars, tubes, and profiles. If you don’t see your question here, feel free to reach out—we’re happy to help.
Q1: Can I customize the size, capacity, or finish of the racks? Yes. Every Herochu storage system is built to order. Whether you need a specific height to fit under a mezzanine, a non-standard drawer depth for oversized panels, or a particular powder-coated color to match your facility’s safety coding, we’ll work with you at no extra design cost. Just share your space constraints and material specs, and we’ll engineer a solution that fits.
Q2: Are you the actual manufacturer? We are—not a reseller or trading company. Herochu operates its own 10,000-square-meter production facility in Jinan, China, and has been designing and building industrial storage equipment for over 15 years. This allows us to control quality, lead times, and pricing directly.
Q3: Is there a minimum order requirement? No minimums. Whether you need one automated vertical rack for a small workshop or a full warehouse rollout with multiple units, we accommodate all project scales. Single-unit orders receive the same engineering attention and quality checks as large-volume contracts.
Q4: How can I access detailed technical information? Click the “Get a Quote” button on our website to request CAD drawings, load capacity charts, installation manuals, product videos, and 3D renderings. Our sales engineers will also schedule a call to walk you through specifications based on your application—no generic brochures, just relevant details.
Q5: What information do you need to design a storage solution for me? To create an accurate proposal, please provide:
The type of material (e.g., steel sheet, aluminum extrusion, stainless tube)
Dimensions (length, width, thickness/diameter)
Weight per bundle or individual piece
Desired storage density (how much you need to store in a given area)
Any automation requirements (e.g., integration with laser cutters or CNC machines)
You can also simply leave your contact info, and a specialist will reach out to guide you through the process.
Q6: Do you offer automation like robotic arms or gantry loaders? Yes. We design and integrate servo-driven gantry systems, loading robotic arms, and automated material exchange platforms that sync with your existing machinery—especially laser cutting tables. These systems can pull sheets or profiles directly from our vertical racks and place them onto your machine bed, reducing manual handling and cycle time. Tell us your equipment model and workflow, and we’ll tailor the interface.
Q7: Do you provide on-site installation support? Absolutely. Our certified technicians travel internationally to handle assembly, calibration, and operator training. We’ve completed installations across North America, the Middle East, Africa, and Asia—including the USA, Mexico, South Korea, Russia, Qatar, Egypt, South Africa, and Lebanon. Remote support is also available for simpler setups.
Q8: How do you guarantee product reliability and safety? Quality isn’t an afterthought—it’s built into every stage:
All structural components use Q235 or higher-grade steel, welded and stress-tested.
Every unit undergoes full-load simulation before shipping.
Our in-house quality control team follows ISO 9001 protocols from raw material inspection to final packaging.
All export units carry CE certification, meeting EU mechanical safety standards.
Over 40 experienced engineers support design validation, troubleshooting, and continuous improvement.
Q9: Where is your factory located? Our manufacturing base is in Jiyang Industrial Park, Jinan, Shandong Province, China. The facility spans 10,000 square meters and includes dedicated zones for cutting, welding, surface treatment, assembly, and testing. We welcome both virtual and in-person visits so you can see our capabilities firsthand.
Q10: How can I verify your production and technical capabilities? We encourage due diligence. You can:
Request a live video tour of our workshop during operating hours.
Review third-party inspection reports or certification documents.
Speak directly with our engineering team about past projects similar to yours.
Visit our factory by appointment—many international clients do.
Transparency is key to long-term partnerships, and we’re confident in what we build.
Q11: What does your company specialize in? Herochu (operated by Jinan Constant Storage Machinery Manufacturing Co., Ltd.) is a high-tech enterprise focused exclusively on intelligent industrial storage solutions. Our core products include:
Automatic vertical sheet metal warehouses
Drawer-style roll-out racks for plates and remnants
Heavy-duty cantilever racks for long bars and pipes
Servo manipulators and gantry loading systems
Fully integrated material handling lines for laser and plasma cutting cells
Backed by advanced fabrication equipment and a team of mechanical, electrical, and automation engineers, we serve metal fabricators, aerospace suppliers, construction material distributors, and renewable energy manufacturers worldwide—delivering systems that are not only strong and safe but also smart, scalable, and built to last.
If you’re ready to replace floor clutter with precision storage, we’re ready to help you design it.
