Herochu Roll-Out Sheet Racks: Expand Your Warehouse Capacity by 300% With Smart Storage
Warehouse managers and fabrication supervisors know the struggle: sheet metal storage eats up floor space, slows down retrieval, and complicates inventory tracking. Stacking steel, aluminum, or alloy plates horizontally wastes valuable square footage, while vertical piles risk bending, scratching, or unsafe handling. Herochu’s innovative roll-out sheet racks solve this critical challenge—delivering a 300% boost in warehouse capacity without expanding your facility’s footprint. Certified to CE, EU, and ISO 9001 standards, these fully customizable systems adapt to your workshop’s unique needs, starting at $3,099—turning cluttered storage areas into streamlined, high-capacity hubs for modern manufacturing and fabrication.
The Science Behind 300% Capacity Expansion
Traditional sheet metal storage relies on static shelving or floor stacking, which only uses 20–30% of available vertical space. Herochu’s roll-out sheet racks reimagine this dynamic by leveraging vertical density and retractable access. Our designs eliminate the wide aisles required for forklifts to reach deep storage, instead using full-extension drawers and compact fixed bays that let you pack materials tighter without sacrificing accessibility. A mid-sized automotive parts manufacturer in Michigan recently replaced 1,000 square feet of floor-stacked sheets with Herochu’s hybrid system—they now store the same inventory in just 330 square feet, a 303% capacity increase that freed up space for a new welding station.
This expansion isn’t just about squeezing more sheets into less space; it’s about intelligent design. Each rack is engineered to maximize cubic storage while keeping materials protected. For example, our retractable drawer models use six layers of full-extension trays to store sheets vertically, while fixed bulk racks stack bundles in narrow bays—both systems eliminate the gaps that plague traditional storage. The result? More material stored safely, with faster access and less waste.
Three Tailored Systems for Every Warehouse Need
Herochu doesn’t force a one-size-fits-all solution—we offer three specialized roll-out and fixed sheet rack designs, each built for specific workflow demands:
1. Retractable Drawer Roll-Out Racks: Precision for Single-Sheet Access
Ideal for fabrication shops that need frequent access to individual sheets (e.g., custom metal cutting, prototype work), these racks feature 4–8 full-extension drawers per unit. Each drawer glides on industrial-grade ball bearings (rated for 20,000+ cycles) and extends 100% from the rack, giving 360-degree access to every sheet. This design pairs seamlessly with cranes and suction cup systems: a single operator can retrieve a 4×8-foot aluminum panel in 30 seconds, compared to 5+ minutes with static shelving.
A Florida-based HVAC fabricator uses these racks for 16-gauge and 18-gauge steel sheets. “We used to dig through stacks to find the right gauge, bending edges and wasting material,” says their warehouse supervisor. “Now each drawer is labeled, and we pull exactly what we need—no more scrap, and our team is 2x faster.” Each drawer holds up to 3,000 kg (6,600 lbs), and the system fits under low-clearance ceilings (as short as 50 inches) for versatile installation.
2. Fixed Bulk Storage Racks: Density for Bundle Handling
For warehouses that move sheet metal in large bundles (e.g., construction suppliers, mass manufacturers), our fixed rack system is a game-changer. Designed for forklift operation, these racks feature narrow, reinforced bays that hold dozens of sheet bundles vertically. The compact design eliminates wide forklift aisles—you can place racks just 3 feet apart, compared to 8–10 feet for standard pallet racks. A Texas-based steel distributor installed 12 fixed units and now stores 240 sheet bundles in the space that previously held 80, a 300% capacity jump.
The fixed design doesn’t sacrifice safety: each bay includes steel dividers to prevent bundle shifting, and the carbon steel frame (10-gauge construction) undergoes load testing to 125% of rated capacity. “We used to worry about bundles tipping during forklift retrieval,” notes their operations manager. “These racks lock everything in place, and we can move bundles in half the time.”
3. Hybrid Roll-Out & Fixed Racks: Flexibility for Mixed Workflows
Many facilities need both single-sheet precision and bulk storage—and our hybrid system delivers. The upper levels use fixed bays for bulk bundles (handled by forklifts), while the lower 2–3 levels feature retractable drawers for frequent single-sheet access. This design is perfect for job shops that handle both custom orders and high-volume production. A Pennsylvania aerospace parts maker uses hybrid racks to store bulk aluminum sheets on top and specialized titanium panels in lower drawers. “We no longer have two separate storage areas,” says their logistics lead. “Everything is in one place, and our capacity tripled without adding square footage.”
How Herochu’s Racks Transform Warehouse Operations
Beyond capacity expansion, our roll-out sheet racks solve the day-to-day pain points of sheet metal storage:
1. Damage Reduction That Saves Money
Sheets stored in retractable drawers lie flat, eliminating the pressure that causes bending or curling. Rubberized drawer liners and electrostatic powder coating (resistant to corrosion and scratches) further protect materials. A stainless steel fabricator in California reported a 70% drop in scrap after switching to Herochu’s racks—saving $12,000 annually in wasted material.
2. Inventory Tracking Made Simple
Labeled drawer fronts (included with all retractable models) and visible fixed bays let you identify sheet types, gauges, and quantities at a glance. Optional barcode scanner integration syncs with your inventory management software, cutting count time by 60%. A Ohio-based manufacturer now completes monthly inventory checks in 2 hours instead of 5, thanks to the clear organization of their roll-out racks.
3. Safety That Meets Global Standards
All Herochu racks comply with CE, EU, and ISO 9001 regulations, with features like anti-pinch drawer guards, locking pins, and floor-anchoring kits. Exposed sheet edges are enclosed in drawers or bays, reducing laceration risks by 95%. A California facility passed their OSHA inspection with zero storage-related violations after installing our racks—their first perfect score in three years.
Fully Customizable to Your Warehouse’s DNA
Herochu’s roll-out sheet racks aren’t just adaptable—they’re built for your space, inventory, and equipment:
- Size Adjustments: Customize drawer/bay width (3–12 feet) and height (50–84 inches) to fit standard or oversized sheets (up to 6000*2000mm).
- Capacity Upgrades: Boost drawer capacity from 3,000 kg to 4,500 kg for heavy steel plates, or reinforce fixed bays for 10,000 kg bundles.
- Equipment Compatibility: Modify racks to work with your existing cranes, forklifts, or suction cup systems—no need to replace tools.
- Environmental Add-Ons: Add galvanized coatings for outdoor storage or LED lights in drawers for dim warehouses.
A New York-based metal shop customized their hybrid racks with 10-foot-wide fixed bays (for 5×10-foot sheets) and 6-foot drawers (for smaller cut pieces). “Herochu didn’t just sell us racks—they designed a system that fits how we work,” says their owner. “Our capacity tripled, and our team loves how easy it is to use.”
Why Herochu Delivers More Than Storage—It Delivers Growth
When you invest in Herochu’s roll-out sheet racks, you’re not just buying storage—you’re unlocking your warehouse’s potential:
- 300% Capacity Expansion: Store three times more material without expanding your facility.
- Faster Turnaround: Cut retrieval time by 40–60% with easy access to sheets.
- Lower Costs: Reduce scrap, labor, and inventory errors—ROI in 6–12 months.
- Long-Term Durability: 15+ year lifespan with minimal maintenance (annual drawer lubrication).
Starting at $3,099, our racks are an investment that pays for itself through space savings and efficiency gains. Whether you’re a small fabrication shop or a large distributor, Herochu’s system grows with your business.
Ready to Expand Without Building?
Herochu’s roll-out sheet racks are the key to expanding your warehouse capacity by 300%—no construction required. Our team will conduct a free on-site (or virtual) assessment of your space, inventory, and workflow to design a custom system that fits your budget and needs. Backed by a 5-year parts warranty and global certifications, we stand behind every rack we build.
Contact us today to schedule your assessment and see how much space—and money—you can save.
