Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System

Heavy-Duty Steel Plate Organizer Shelf Drawer-Type Sheet Storage racks

Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System

Herochu, a leader in industrial storage with CE, EU, and ISO 9001 certifications, doesn’t just build racks—we engineer systems that integrate with your existing workflows. This case study isn’t just about a rack; it’s about how a purpose-built storage solution turned a plant’s logistical headache into a competitive advantage. Let’s break down the challenge, the engineered solution, and why this horizontal storage metal rack is the right choice for facilities handling heavy, palletized sheet metal.

Category Sheet Metal Storage Racks Tag Horizontal Sheet Metal Storage Rack

Herochu Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System: Streamlining Palletized Plate Storage

For manufacturing plants, steel service centers, and metal distribution warehouses, storing heavy, palletized sheet metal isn’t just a logistical task—it’s a make-or-break factor for workflow efficiency. When a major U.S. manufacturing plant needed a solution for their 3000×1500mm steel plates, they faced a familiar set of challenges: fitting palletized loads into a space-constrained facility, ensuring manual operation was easy for their team, and supporting weights that would break standard racks. Their answer? Herochu’s Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System—a customizable, certified solution starting at $3,680 that didn’t just meet their specs, but redefined how they handle heavy materials.

The Challenge: When Standard Racks Fail Heavy Palletized Plates

The U.S. plant’s needs were specific, and non-negotiable—standard storage options simply couldn’t keep up. Their core challenge? Storing 3000×1500mm steel plates stacked on pallets, with requirements that pushed the limits of off-the-shelf racks:

Pallet Integration: The combined height of a pallet and plate was 210mm, so the rack needed precise clearance to avoid jamming or damaging materials during loading.

Manual Operation: The team relied on manual handling (no automated systems), so a 5-layer configuration with pull-out drawers was a must—drawers had to be easy to open, even when fully loaded.

Heavy-Duty Capacity: Each drawer needed to hold 1,000 kg (2,200 lbs)—that’s 5 tons total across 5 layers. Standard racks top out at half that weight, risking structural failure.

Compact Footprint: The plant’s facility had low ceilings; the rack’s total height couldn’t exceed 2,000mm. Vertical space was limited, so every inch of design had to count.

For months, the plant struggled with makeshift solutions: stacking pallets on the floor (wasting space and risking injury) or using flimsy racks that required constant repairs. They needed a system that was built for their workflow—not the other way around. That’s where Herochu stepped in.

The Engineered Solution: Herochu’s Pallet-Optimized Horizontal Storage Rack

We didn’t just “modify” a standard rack—we designed a heavy-duty system from the ground up, focusing on three pillars: pallet compatibility, structural strength, and operational efficiency. The result? A horizontal storage metal rack that checked every box and then some.

1. Pallet-Optimized Design: Built for Seamless Loading

The first rule of good storage is: if it’s hard to load, your team won’t use it right. We engineered this rack to fit the plant’s 210mm pallet-plus-plate height perfectly, with 250mm of drawer clearance—enough to slide pallets in and out without scraping, but not so much that space is wasted. The total height of the rack? Exactly 2,000mm, matching the plant’s ceiling constraints. We even placed the handles at 1577mm—an ergonomic height that reduces strain for workers, even when pulling fully loaded drawers.

This wasn’t just about dimensions; it was about integrating with their existing tools. The plant uses overhead cranes and vacuum lifters to move plates, so we designed the drawers to fully extend—giving operators unobstructed access to every pallet. No more reaching over half-open drawers or repositioning cranes; the rack works with their equipment, not against it.

2. Structural Reinforcement: Built to Handle 5 Tons (and Then Some)

Heavy-duty isn’t a buzzword for us—it’s a promise. This rack is built to last, with pre-engineered components that eliminate weak points:

Triangular Reinforcement Joints: These distribute weight evenly across the frame, preventing bending or warping even under maximum load.

T-Track Anti-Derailment System: Drawers stay on track, even when pulled quickly or loaded unevenly—no more stuck drawers or spilled materials.

Dual-Bearing Rollers: Rated for over 10,000 cycles, these rollers ensure smooth operation for years, not months.

1.5x Safety Factor: Every load-bearing part (from the frame to the drawer slides) is designed to handle 1.5x the maximum intended weight. So even if a drawer is accidentally overloaded, the rack stays safe.

For the plant, this meant no more worrying about rack failures or damaged plates. The system’s 5-ton total capacity isn’t just a number—it’s a guarantee, backed by Herochu’s CE, EU, and ISO 9001 certifications.

3. Operational Efficiency: Saving Time (and Headaches)

Efficiency isn’t just about space—it’s about how quickly your team can move materials. This rack is packed with small, thoughtful details that add up to big time savings:

40° Door Opening Angle: Drawers open wide enough to load pallets without awkward maneuvering, cutting down on loading time by 30% (the plant’s own data).

Integrated Lifting Points: Installation was a breeze—we added built-in points for cranes, so the rack was set up in hours, not days.

Chamfered Edges: Pallets slide in smoothly, with no sharp edges to catch on wood or damage plates.

The plant’s team noticed the difference immediately. What used to take 15 minutes to load a pallet now takes 5. And because the drawers are easy to pull, even new employees can operate the system without training.

Technical Specifications: The Numbers That Prove It

Let’s get specific—because when you’re investing in heavy-duty storage, details matter. Here’s how Herochu’s Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System stacks up:

Parameter	Specification	Benefit for Your Facility
Drawer Capacity	1,000 kg (2,200 lbs) per drawer	5-ton total capacity across 5 layers—handles even the heaviest steel plates.
Overall Dimensions	3000×1500×2000mm (W×D×H)	Fits standard 3000×1500mm plates and pallets; low 2000mm height works in space-constrained areas.
Layer Height	250mm	Accommodates 210mm pallet-plus-plate loads with room to spare for easy loading.
Operation	Manual Pull-Out Drawers	No power required—low maintenance, no downtime from electrical failures.
Surface Treatment	Electrostatic Coating	Corrosion-resistant finish, perfect for industrial environments (even humid or dusty ones).
Safety Features	Visual load indicators, automatic locks, overload protection	Prevents accidents and damage; keeps your team safe.

These specs aren’t just for show—they’re tailored to the needs of facilities that handle palletized sheet metal. And if your needs are different? No problem. The system is fully customizable—we can adjust dimensions, capacity, or even add features like locking drawers or label holders to fit your workshop.

Who This Rack Is For (And Why It Works)

Herochu’s Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System isn’t a one-size-fits-all solution—it’s built for specific industries that need reliable, heavy-duty storage:

Steel Service Centers: Store palletized plates of all sizes without wasting space.

Automotive Component Manufacturers: Handle heavy metal components safely, with easy access for assembly lines.

Metal Distribution Warehouses: Maximize storage density in tight facilities, so you can stock more without expanding.

Any Facility with Palletized Sheet Metal: If you’re using pallets to move plates, this rack will streamline your workflow.

The U.S. manufacturing plant is just one example. A steel service center in Ohio used the same system to increase their storage density by 35%—they went from storing 20 pallets in a 10×10ft space to 27, with no loss in accessibility. A Michigan automotive plant cut their material handling time by 25%, freeing up workers to focus on more important tasks.

Why Herochu? (And Why Start at $3,680?)

At $3,680, this rack isn’t the cheapest option on the market—but it’s the smartest. Cheap racks break, waste space, and cost you more in repairs and downtime. Herochu’s system is an investment:

Customizable: We adjust it to your workshop, so you’re not paying for features you don’t need.

Certified: CE, EU, and ISO 9001 certifications mean it meets global safety and quality standards.

Durable: Built to last 10+ years, with minimal maintenance.

And unlike other manufacturers, we don’t just sell you a rack and walk away. Our team works with you from start to finish—we’ll review your facility layout, answer questions about capacity, and even help with installation. We want this rack to work for you, not the other way around.

Ready to Streamline Your Sheet Metal Storage?

If you’re tired of struggling with flimsy racks, wasted space, or slow loading times, Herochu’s Efficient Heavy Duty Horizontal Sheet Metal Storage Rack System is the solution. It’s built for heavy loads, palletized workflows, and space-constrained facilities—just like yours.

Whether you need to store 3000×1500mm steel plates, smaller metal sheets, or even other heavy materials, we’ll customize the system to fit. And with a starting price of $3,680, it’s an investment that pays off in faster workflows, safer operations, and more usable space.

Get a free quote today by contacting Herochu’s team. Tell us about your facility, your materials, and your challenges—we’ll design a storage solution that turns your logistical headaches into a competitive edge. Your team (and your bottom line) will thank you.

Q1: What steps should I take to start the procurement process?

You may get in touch with our backend technical staff first. Based on your specific parameters, we will formulate a suitable technical solution and provide a quotation. Alternatively, you can leave your contact details—such as WhatsApp, WeChat, or email address—and our professional sales team will reach out to you proactively.

Q2: How can I inform you of my need for suitable shelves?

You can share key information with us, including the type of items you plan to store on the shelves, the dimensions of those items, the quantity of shelves required, and any other specific details you have. With this information, we will develop a professional solution tailored to your needs. If you prefer, you can also leave your contact information, and our specialized team will contact you to address your questions.

Q3: Should I choose a loading robotic arm or an integrated loading and unloading system?

To determine the right option, two key factors need to be considered first:

The table size of your laser cutting machine must meet the matching requirements for the equipment.
We need to know your specific loading method—whether it is a board rack, exchange platform, or material warehouse.

For a more accurate recommendation based on your specific needs, please leave your contact information, and we will provide targeted service.

Q4: Do you offer on-site installation and debugging services?

Yes, we do. We can dispatch professional technicians to your factory to carry out on-site installation and debugging of the robotic arm, and we will continue working until the equipment completes a successful trial operation. Our team has provided such services in many countries, including South Africa, the United States, Russia, South Korea, Qatar, Egypt, Lebanon, and Mexico.

Q5: What measures do you take to ensure product quality?

We have a comprehensive quality assurance system, supported by the following key measures:

A team of over 40 technical engineers, with professional mechanical engineers responsible for debugging equipment and resolving any technical concerns.
A dedicated quality inspection department that strictly adheres to ISO9001 quality standards, ensuring all products meet the required quality specifications.
Professional CE certification, which guarantees smooth export procedures for our products to global markets.
Mandatory load testing for all equipment before shipment, ensuring the structural safety and operational stability of each product.

Q6: Where is your factory situated?

Our factory is located in Jinan, Shandong Province, China, specifically at No. 10 Industrial Park, Jiyang Street. It features a modern, standard workshop covering an area of 10,000 square meters.

Q7: How can I verify your company’s strength?

We offer two convenient ways for you to assess our company’s capabilities:

We can arrange a video tour of our factory, allowing you to remotely view our production environment and facilities.
We warmly welcome you to visit our factory in person for an on-site inspection.

Q8: What type of company are you?

We are Jinan Constant Storage Machinery Manufacturing Co., Ltd., a high-tech enterprise that integrates research and development, production, sales, installation, and after-sales service. Our core product range includes intelligent sheet metal material warehouses, drawer-type sheet metal shelves, telescopic cantilever shelves, servo swing arm manipulators, gantry loading and unloading manipulators, fully automatic loading and unloading systems, and heavy-duty sheet metal and pipe storage shelves. Equipped with a professional technical team and advanced production equipment, we are committed to providing high-quality, high-performance mechanical products and customized solutions to customers around the world.