Herochu Fully Automated Plate Storage System: The Future of Industrial Material Management
System Overview
Herochu’s fully automated plate storage systems redefine efficiency in modern manufacturing. Engineered for precision, safety, and scalability, these solutions seamlessly integrate into production lines, optimizing material handling from storage to processing.
Core Specifications
- Dimensions: Modular configurations (3015/4015/4020/6015/6020/6025mm)
- Load Capacity: 3T–5T per layer (customizable tiers)
- Operational Speed: 9m/min vertical lift | 12m/min horizontal transfer
- Transmission: Chain drive with linear guide rails
- Control: PLC-touchscreen interface with MES/ERP compatibility
Key Features & Benefits
1. Intelligent Material Handling
- Automated Warehousing: Weight detection, plate recognition, and smart retrieval minimize manual intervention.
- Visual Management: Real-time inventory tracking via touchscreen controls.
- Safety Protocols: Collision sensors and emergency stops ensure operator protection.
2. Seamless Production Integration
- Laser Cutting Synergy: Direct feed to cutting machines with automated waste separation.
- Robotic Compatibility: Connects to press brakes, punching centers, and conveyor systems.
- MES Connectivity: Enables traceability and data-driven decision-making.
3. Space & Cost Efficiency
- Vertical Storage: Increases floor space utilization by 300%.
- Reduced Labor: Cuts manual handling by 90%, enabling 24/7 unmanned operation.
- ROI: Achieves payback within 18–24 months.
4. Flexibility for Varied Materials
- Multi-Format Storage: Accommodates sheets of any size, thickness, or weight.
- Leftover Management: Tracks remnants for reuse, reducing material waste.
5. Enhanced Safety
- Minimized Crane/Forklift Use: Lowers accident risks and equipment wear.
- Structured Workflow: Eliminates chaotic material movement.
Industry Applications
- Automotive: Body panel storage for high-volume production.
- Aerospace: Precision handling of composite metals.
- Construction: Management of prefabricated structural components.
- Heavy Machinery: Storage of oversized industrial plates.
Technical Differentiation
| Feature | Herochu System | Conventional Storage |
|---|---|---|
| Retrieval Speed | 12m/min | 5–7m/min |
| Customization | Unlimited tiers | Fixed layouts |
| System Integration | MES/ERP-ready | Standalone |
| Material Protection | Anti-scratch | Basic racking |
Implementation Support
- Site Prep: 3m ceiling clearance, 380V power, 5T/m² concrete floor.
- Optional Upgrades: RFID tracking, climate control, predictive maintenance.
Post-Sale Assurance
- 24-month mechanical warranty.
- Global technician network for prompt servicing.
Herochu’s systems transform material storage from a logistical challenge into a competitive advantage, delivering measurable gains in productivity, safety, and profitability.
